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Creative Storage

HOW TO CHOOSE THE RIGHT RACKING

A simple guide to slecting the safest and most efficient racking system for your warehouse and pallet type

Choosing the right pallet racking system is essential for maximising space, improving efficiency, and keeping your warehouse safe and compliant. Different racking systems suit different products, handling methods, and operational priorities.

The comparison chart below provides a simple overview of common pallet racking types, helping you compare storage density, accessibility, stock rotation, and loading capacity so you can identify the most suitable solution for your warehouse.

Racking Comparison Chart

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What Types of Pallets Are You Using?

Pallet size, construction, and condition affect beam spacing, load capacity, and overall racking safety.

Tip: Always check pallets for damage, overhang, and consistency.

Pallet Racking Types Explained

Adjustable Pallet Racking

Adjustable pallet racking is the most widely used racking system, offering direct access to every pallet. It is highly flexible and can be easily reconfigured as storage requirements change, making it ideal for warehouses handling a wide range of products and pallet sizes.

High-Bay Racking

High-bay racking is designed to maximise vertical storage space in warehouses with high ceilings. It is commonly used in large distribution centres and automated or semi-automated environments where height is prioritised over floor space.

Drive-In Racking

Drive-in racking is a high-density storage system where forklifts drive directly into the racking structure. It is well suited to storing large volumes of identical products and operates on a last-in, first-out (LIFO) basis.

Double-Deep Racking

Double-deep racking stores pallets two positions deep, increasing storage density compared to standard adjustable racking. It requires specialist reach trucks and is best suited to warehouses with medium SKU ranges and consistent pallet flows.

Push-Back Racking

Push-back racking allows multiple pallets to be stored on inclined rails, with pallets pushed back when loading. This system provides high density while maintaining relatively fast access and operates on a last-in, first-out (LIFO) basis.

Gravity Flow Racking

Gravity flow racking uses inclined roller beds to move pallets from the loading aisle to the picking face. It supports first-in, first-out (FIFO) stock rotation and is ideal for high-throughput operations with time-sensitive or perishable goods.

Cantilever Racking

Cantilever racking is designed for storing long, bulky, or irregularly shaped loads such as timber, steel, pipes, or panels. With no front uprights, it provides clear access for handling oversized materials.

Key Factors to Consider When Choosing Pallet Racking:

  • Type, size, and weight of pallets or loads

  • Number of different products or SKUs stored

  • Required stock rotation method (FIFO or LIFO)

  • Available floor space and clear internal height

  • Forklift or handling equipment used

  • Required level of pallet accessibility

  • Storage density versus selectivity requirements

  • Future growth or changes in storage needs

  • Safety, compliance, and inspection requirements

THINKING ABOUT IMPROVING YOUR SPACE?

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Compliant with UK regulations.

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Fast turnaround to minimise disruption.

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Supplied and installed by experienced and qualified teams.

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Suitable for new or existing units.

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Designed to suit your building and operation.

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